Convenient Compact Rinsing Filling Capping Machine for Liquor Filling Plant

Product Description

Product Description

This series monoblock machine integrates bottle rinsing, filling and capping into one unit. The distribution of filling heads is designed with standard pitch, and can be converted to small or large pitch according to bottle specifications and output requirements.

It can be non-standard customized to meet the normal-temperature filling process requirements of still drinking water and alcoholic beverages. As an advanced normal-temperature filling equipment, it features rational structural layout, safe operation, easy maintenance and high production efficiency, making it an ideal filling machine for such liquids.

Model		CGF
Rinsing Heads		24-96
Filling Heads		18-120
Capping Heads		4-40
Applicable Bottle Types	Bottle Height(mm)	150≤H≤300
	Bottle Diameter(mm)	φ50-φ100
	Bottle Type	Ordinary Round Bottles
	Customized for Special-shaped Bottles	Suitable for round bottles, square bottles, flat bottles, conical bottles, etc.
Total Installed Power (kW, for reference)		5.5 (main machine) +0.55 (lifting) +0.55 (lifting) +0.55 (lifting) +0.55 (cap picking) +0.55 (cap sorting)
Machine Weight(T)		11.5-26
Production Capacity(BPH) ≤		12000 -40000(for 500ml bottles with bottle mouth inner diameter>17mm)
Overall Dimensions(mm)		Customized
Filling Accuracy(ml)		±1.5/500
Filling Range(ml)		40-750
Air Pressure Range(Mpa)		0.5~0.7
Conveyor Height from Ground(mm)		1000-1100
Conveyor Length(mm)		4700-9500

The bottle washing station is fitted with manipulator grippers. Empty bottles are rotated 180 degrees along the conveying track. Both inner and outer bottle walls undergo two rounds of rinsing, delivering outstanding bottle washing efficiency.

The flipping arms, fixing bases and all standard fasteners are integrally precision cast from 304 stainless steel, which meets sanitary standards and offers excellent durability. The grippers are made of natural rubber or polyether ester to avoid scratching bottle necks. The clamping notches are tailor-made to match different bottle neck shapes for a tight fit, firmly holding bottles in place without slipping.

The filling valve adopts a new intelligent electronic quantitative filling valve. The filling volume is controlled through the linkage of high-precision magnetostrictive sensors and a microcomputer, featuring accurate filling and minimal liquid level deviation caused by temperature differences. The filling volume can be adjusted steplessly for the whole machine simultaneously, and each single filling valve supports independent fine-tuning. All filling parameters can be stored in the memory; when switching production varieties, the filling operation can be completed simply by recalling the stored parameters.

The filling valve body, valve seat, liquid outlet nozzle, valve core, damping screen, liquid inlet valve seat and other components are all manufactured from imported high-quality 304 or 316L stainless steel. The sealing parts are made of original imported food-grade sanitary silicone rubber.

Various types of sealing heads are optional to meet different technological requirements, including Type A horizontal swing sealing heads and Type B rotary-cut sanitary stainless steel sealing heads. It is also compatible with multiple capping heads for plastic caps, shrink heads for pull-ring caps, crown cap pressing heads and more. The equipment boasts rational design, stable operation and high production efficiency.

Moreover, the ZFAS series automatic cap feeding and pressing machine is developed as an extended model of this unit, which can be connected and operated in tandem with the capping machine.

Main Product

Company Profile

Qingdao Dingzheng Intelligent Equipment Manufacturing Co., Ltd., located in Huangdao District, Qingdao, Shandong Province, is a core enterprise under Anqiu Dingzheng Machinery Equipment Co., Ltd. Officially established in November 2021 with a registered capital of 1 million RMB, the company is an integrated manufacturer specializing in intelligent packaging equipment, covering research and development, design, production, sales, and service. Focusing on industries such as alcoholic beverages, soft drinks, and brewing, the company specializes in providing intelligent filling production lines and comprehensive solutions integrating packaging, logistics, and warehousing. Through technological innovation and lean manufacturing, it has emerged as a rising force in China's packaging machinery industry. 

Core Strength: Technology as the Foundation, Innovation as the Driver 

FAQ

1. Are you a manufacturer?
Yes. We are well-funded, with a plant covering over 100 mu, processing equipment invested at 200 million RMB, and more than 200 employees. All procedures from component machining to finished product assembly are completed in-house. The factory implements 5S production management to strictly control product quality.

2. What about your R&D capability?
We have a technical R&D team of over 50 staff with more than 20 years of design experience in non-standard machinery. We specialize in automated equipment development for various packaging formats and provide professional solutions to diverse technical challenges.

3. Do you provide installation, commissioning and training services?
We have an installation team of over 80 technicians available for global on-site installation and commissioning until customer acceptance. For customers with complex production lines in China, we offer on-site production support lasting 1 to 6 months. Our scope covers full installation and commissioning to secure stable line operation, plus systematic training for operators until they can use the equipment proficiently and in compliance with standards.

4. Quality assurance and after-sales service
All equipment complies with national standards and comes with a 1-year warranty. Consumable spare parts required within the first year are delivered together with the equipment. Our after-sales team offers rapid response. We also provide free factory training opportunities; every year customers may send operators and maintenance technicians to our facility for further training.

5. Order acceptance and shipping
Once equipment or production lines are completed, customers are invited to conduct factory acceptance test (FAT) at our workshop. Customers need to supply packaging materials such as bottles and caps for on-site testing. If on-site attendance is not feasible, video acceptance is available. Final acceptance will be carried out again after installation and commissioning at the customer's site to ensure performance meets customer requirements. 
For overseas shipments, non-fumigated wooden cases are used and packed at our factory to satisfy shipping regulations. Multiple trade terms are acceptable, including EXW, FOB, CFR and CIP.

6. What if equipment malfunctions?
Our equipment supports remote diagnosis to identify faults. If on-site service is required after diagnosis, we will dispatch technicians with service fees charged accordingly. We provide lifetime maintenance support.

7. Pricing, budget, quotation and quotation process?
Our equipment is custom non-standard machinery designed according to individual customer requirements and varied packaging materials. Before quotation, customers need to provide information including packaging materials, compatibility requirements, production capacity, process flow, workshop layout drawing and automation level. After collecting these details, our technical department will prepare detailed solution drawings and equipment lists. Quotations will be issued only after customer confirmation of the technical proposal.

8. Payment terms?
T/T. Minimum deposit: 30%.

9. Lead time?
1–3 months, subject to the customization complexity of the equipment.